Cast Iron Penetration In Sand Molds

Cast iron penetration in sand molds
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This defect may occur with all molds made on the basis of sand molding processes in particular green sand processes , irrespective of the material. It is primarily observed in places of the mold parts with significant temperature increases or around the gate , in places of low compaction of the mold material as well as in thick-walled castings.



Cast iron penetration in sand molds
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This defect may occur with all castings produced by means of a sand molding process , regardless of the type of material used. This defect has also occurred in the areas of the cores; however, it is difficult to distinguish it from the phenomenon of penetration.



Cast iron penetration in sand molds
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To avoid accidents, frequent and careful inspection should be made of all parts of the metal-handling equipment bowls, bails, trunnions, etc. Defective equipment causes bad castings.

Cast iron penetration in sand molds
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A view of a casting depicting a penetration defect without the use of a coating, and the results of casting the same design in a mold with a coating. What is the science behind penetration defects?



Cast iron penetration in sand molds
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Reactions between metal and molding material cause melting phases which cause burnt sand sintering and metal penetration figures 1 and 2. This defect mostly occurs with casting of cast alloy steel.



Cast iron penetration in sand molds
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